Motorcycle Chassis

This project involved replicating and creating a detailed CAD model of a motorcycle chassis to undergo structural simulations for Imperial College London. The process required 3D scanning and reverse engineering the physical components

3D Scanning

The chassis components were scanned separately to ensure complete coverage of all surfaces, even those that would otherwise be obscured in an assembled state. This approach allowed for an accurate digital reconstruction of the individual parts, which were later used to reassemble the chassis in the virtual environment.

Reverse Engineering

Following the scanning phase, a comprehensive point cloud was generated for each component. These point clouds were processed to remove noise and ensure proper alignment, resulting in a highly accurate representation of the unassembled parts. The digital models were then reconstructed into smooth surfaces using advanced CAD software. 

Assembly and Reconstruction

Once the individual components were reverse-engineered into CAD models, they were assembled into the complete motorcycle chassis. Each part was accurately positioned and aligned, with proper constraints applied to simulate real-world connections. The assembled CAD model reflected the original design and was optimized for structural simulations and performance analysis.

3D Scanning Equipment

The Creaform Go!SCAN 50 3D scanner was used to scan the Chassis. This portable, high-precision scanner was chosen for its ability to capture intricate details of the, including complex geometries and hard-to-reach areas.